Cant get convergence with simple bolt connection

Hello,

i am new to PrePoMax but looked at various youtube tutorials regarding the topic bolt connection. I tried to setup my own litte model step-by-step like in the tutorials but it always says “no convergence”.

It’s basically two plates connected via screw. On the top of the bigger plate there is a fixed BC. The plates a connection together with a hard surface contact. The screw is splitted in to two halfs with boundary layer like in the tutorials.Am i missing something? (unfortunately i cant attach the .pmx file because it says a new user cant attach a file)

  1. Is the other plate unconstrained ? You may need to add some BCs to it. Using symmetry would also help remove some RBMs.
  2. Did you try with tied contact or tie constraints between the bolt head/nut and the plates ?
  3. Try reducing the contact stiffness. The default is usually too large.
  4. Disable Nlgeom if you have it enabled.
  5. Try with displacement controlled preload.
  6. If there are two steps, fix preload in the second one.

You should be able to do it now.

  1. Is the other plate unconstrained ? You may need to add some BCs to it. Using symmetry would also help remove some RBMs.
    → my “real” usecase model is more complicated and cant be split with symmetry thats why i am not use it in this simple test. Yes the plate is unconstrained because on step2 (not yet in the model) i want to apply some forces not BCs. Add a additional BC on the unconstrained plate seems not realstic to me but i think i understand why it is necessary on step1. Just by setting the lower face of the plate to DOF12 = 0 nothing has changed (bolt direction is dof3).

  2. Did you try with tied contact or tie constraints between the bolt head/nut and the plates ?
    → tie constraints

  3. Try reducing the contact stiffness. The default is usually too large.
    → so i have to change from hard contact to Linear with reduced K?

  4. Disable Nlgeom if you have it enabled.
    → Nlgeom is “false”

  5. Try with displacement controlled preload.
    → did not solve the problem

  6. If there are two steps, fix preload in the second one.
    → right now only one step is created

Infortunately I still cant upload a .pmx file because its to big (20mb)

Alternatively, you could also add soft springs as flexible supports to eliminate RBMS.

And it didn’t work either ?

Yes, you can determine it using the approach shown here: Snap-fit contact snagging problem - #17 by JuanP74 - Analysis issues - CalculiX (official versions are on www.calculix.de, the official GitHub repository is at https://github.com/Dhondtguido/CalculiX).

You could use some hosting service. I will send you instructions via pm.

oh my fault the results where still in the .pmx file. Now it should work.

Beispiele_Verschraubung.pmx (1.1 MB)

It seems that you’ve missed one step in this procedure:

You should create a compound out of the two bolt halves to make sure their meshes are connected.

You will see them separating if you run a frequency analysis:

Try with this fixed version:

Beispiele_Verschraubung mod.pmx (1.2 MB)

1 Like

wow you are right i messed up at the frist step, the geometry… Thanks a lot for your help und your tutorials.