- What types (formulations) of hex elements are you using ? Keep in mind that first-order elements are typically better for contact problems.
- Hex elements are definitely superior when it comes to uniform contact pressure distribution.
- What are your contact settings - hard or linear contact ? Default stiffness ? It often needs to be changed.
- Mortar contact may let you obtain better CPRESS distribution, but is also problematic in terms of convergence.
- Make sure adjustment is disabled for contact pair. Avoid merging nodes on both sides in other ways too.
- Do you model the interference as initial penetration of the parts ? Theoretically, you cold override it with
*CLEARANCE, but it may not always work as expected: *Clearance tò simulate an interference - CalculiX (official versions are on www.calculix.de, the official GitHub repository is at https://github.com/Dhondtguido/CalculiX). (there is a thread about it on this forum too) - Check this thread: Interference fit analysis (2D) with strange values - Tutorial 29 FEAnalyst and maybe this one too: Interference fit implementation
- You could consider using submodeling to get more accurate results in the selected region.
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